Each AERON garment was developed as a performance product, balancing functional requirements with a refined contemporary aesthetic.

+ Function & Purpose: Defined the performance requirements, intended use and functional priorities of each garment.

+ Silhouette & Proportion: Developed streamlined silhouettes that allow movement without unnecessary volume.

+ Construction: Planned garment architecture, reinforcement areas, openings, pockets and functional components.

+ Mobility: Considered articulation, range of movement and ease through key body areas.

+ Durability: Identified high-stress areas requiring reinforcement, stronger construction or specialised finishing.

+ Production Feasibility: Developed each style around practical manufacturing methods, component availability and repeatable production.

Patterns were engineered around movement, technical construction and the specific behaviour of performance fabrics.

+ Technical Blocks: Developed functional base blocks and garment-specific pattern shapes.

+ Movement & Articulation: Built ease and articulation into shoulders, elbows, knees and other movement zones.

+ Panel Construction: Used strategic panel placement to support fit, movement and construction.

+ Seam Allowances: Defined allowances according to seam type, fabric and manufacturing method.

+ Functional Details: Integrated pockets, vents, openings, adjustment points and attachment zones.

+ Grading: Developed size specifications while maintaining the intended performance proportions.

Materials were selected and tested according to the functional requirements of each AERON garment.

+ Fabric Performance: Evaluated stretch, weight, breathability, water resistance and durability.

+ Layering: Developed combinations of shell, lining and insulation materials where required.

+ Fabric Behaviour: Tested drape, recovery, compression and construction response.

+ Seam Compatibility: Matched fabrics with appropriate stitching, bonding or finishing methods.

+ Trims & Components: Selected technical zips, elastics, cords, toggles and fasteners.

+ Performance Requirements: Considered abrasion, moisture, movement and repeated wear.

Each garment was sampled to validate performance, construction and fit before technical approval.

+ Prototype Development: Produced initial samples from the approved patterns and materials.

+ Fit Testing: Checked shoulder, chest, waist, hip, sleeve and garment lengths.

+ Movement Testing: Assessed mobility, articulation and restriction during movement.

+ Construction Review: Checked seams, panels, pockets, closures and reinforcement areas.

+ Fabric Performance: Reviewed how the selected materials behaved through construction and wear.

+ Refinement: Applied pattern and construction corrections before final technical development.

Approved garments were translated into production-ready technical specifications.

+ Technical Drawings: Developed detailed flats showing construction and functional components.

+ Measurements & Tolerances: Defined POMs, grading specifications and acceptable production tolerances.

+ Construction Details: Documented seams, stitch types, reinforcement and finishing requirements.

+ BOM: Specified fabrics, linings, trims, hardware and components.

+ Pattern Files: Prepared final digital patterns and production layouts.

+ Production Specifications: Consolidated technical information into production-ready documentation.

Sourcing focused on technical fabrics and components capable of meeting AERON’s performance requirements.

+ Technical Fabrics: Sourced materials according to weight, stretch, durability and performance specifications.

+ Linings & Layers: Selected compatible lining, mesh and secondary materials.

+ Hardware: Sourced technical zips, snaps, toggles, cords, elastics and adjustment systems.

+ Supplier Evaluation: Assessed quality, technical capability, MOQ, lead times and consistency.

+ Material Testing: Validated materials against construction and performance requirements.

+ Costing: Evaluated consumption, components and production quantities to establish viable costs.

AERON garments were manufactured using controlled technical construction methods aligned with the approved specifications.

+ Cutting: Controlled grain, stretch direction, panel alignment and material consumption.

+ Assembly: Constructed garments according to approved seam and construction specifications.

+ Technical Seams: Applied appropriate stitching, reinforcement, binding or bonding methods.

+ Component Integration: Installed zips, hardware, elastic, cords and functional components.

+ Finishing: Completed pressing, trimming, seam finishing and final garment preparation.

+ Production Consistency: Controlled construction, dimensions and component placement across production.